Getting into a lifted Jeep has never easier!

Well, having made the move to a heavily modified Jeep TJ I was now faced with two major problems 

Ok, the first problem is quite unique, how to get my bum on a seat that's as high as my arm pit when standing?  I spent my time surfing the Internet in the hope of finding a product that was designed for wheelchair users and would lift from the seated position up to seat height.  Surprisingly, I did find a couple of US designs by a company called, Bruno, that manufactured a seatlift that seamed ideal at first inspection.  It was a small fold down platform driven by an electric motor mounted under the vehicles floor.  However, there were three main problems with this design.  

The first was the size and location of the motor.  It was huge! It was so big that anything gained from a lift kit would have been lost by the motor hanging down under the floor. Secondly, all it's workings were exposed to the elements under the vehicle.  This may be Ok if you live in a dry place but off-road abuse in the UK, I don't think so.  Oh, and finally the price, $2800.00 per side without shipping and installation!

Ok, if nothing exists we'll have to make something.  So it was off to see my old friend Paul from Autodesign.  If you read my CJ write up you'll know that Paul's a master at restoring old classics and manufacturing parts that can no longer be sourced.  Paul jumped at the chance to have a go and in a couple of hours we had come up with a number of options.  These ranged from a reworking of the US design, mounting the motor in the cab, a system using an air ram powered by the onboard ARB air system to what I can only describe as magic running boards!

Click for larger imageThe Jeep came with Olympic side bars that protruded out from the body to inline with the wheel arches. By carefully measuring all the dimensions Paul was able to fabricate a heavy gauge box section wide and deep enough to house a scissor lift platform and by raising the height increasing the depth available to us without reducing ground clearance.  As well as mounting the box section to the frame, as were the original side bars, extra brackets tie in to the body mounts making the entire section indestructible.  Two hi-lift jacking points were incorporated into the design.  The scissor lift was then fabricated into a box section of it own whilst the motor was housed in it's own sealed section.  

Paul spent a great deal of time experimenting with different motors and gearing to cope with my weight and still lift at a reasonable speed.  Click for larger imageAt first we felt electric seat or window winder motors would work but they lacked the torque needed to start the lift.  Believe it or not, in the end motors from 12volt cordless screw drivers were used. They produced more than enough torque, were well geared and worked at variable speeds.  [INSERT PICTURES] We even used the chucks to connect to the main drive shaft.  They're both controlled by a plug in wonder lead that can't be plugged in with the door closed preventing accidental activation. Oh, and at £19.99 each they're cheap to replace.  In fact I've already brought one as a spare.

Click for larger imageI'm not a great fan of powder coating as once it's chipped there's little you can do to touch it up, so the entire structure is painted in black heavy duty chassis paint that should take the knocks and scraps but can also be touched up if needed.   The top, or step surface is covered in aluminum checker plate.

Oh, there was one drawback - a wet bum!  So a stainless steel seat plate cover is kept in the cab and only used on entry and exit.  Not only does this keep my cloths relatively dry it also makes it a lot easier to slid in and out compared to the checker plate.

Ok, the big question,  what did they cost? Click for larger image £1600.00 all in for both sides, labour, materials, parts the lot.  Plus I have a pair of Olympic side bars for sale if anyone's interested.  Oh, and if I do happen to get another Jeep they can easily be removed and re-installed. 

 

Once again thanks go to Paul xxxxx at Autodesign.

   (c) MuddyJeeps 2001